Lean Manufacturing Tools, 5S, VSM Current & Future, S.M.E.D, Lead/Cycle & Takt Time, Kanban, Poka Y

The JIPM 12 step methodology for TPM implementation is as follows, please note that TPM is a Registered Trademark of JIPM:

Step 1 - Declaration of Management Intent.

Step 2 - Introductory Training and Campgain for TPM

Step 3 - Establish a TPM organization

Step 4 - Establish Basic TPM Policy & Goals

Step 5 - Develop a master plan for TPM Implementation

Step 6 - Start TPM (Select Manager Model Machine)

Step 7 - Introduce a system for improving Production efficiency (KK,AM,PM, E&T Pillars activated)

Step 8 - Early Management System for new machines & Plants

Step 9 - Introduction of Quality Maintenance System

Step 10 - Start Improving Office Efficiency

Step 11 - Introduce Healthy working environment and safety systems

Step 12 - Sustain full TPM and raise levels of improvements